Precision Automation for a New Lithium Battery Plant in Malaysia

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End-to-end automation of the raw material warehouse, pre-charge, formation, sorting, full inspection, packing, and finished goods warehouse — fully customized and seamlessly integrated with MES, AGVs, and robotic handling systems.

The Challenge

Tenpower’s new Malaysian facility required a fully automated logistics backbone capable of handling complex battery production flows across multiple workshop stages. The core challenge lay in non-standard customization and integration: every line had to be engineered around the plant’s unique layout, while also ensuring interoperability with the client’s existing MES, mobile robots, and automated guided vehicles. In addition, the project demanded a technological leap forward compared to Tenpower’s previous factories, both in functionality and in scalability.

Our Integrated Solution

QWmind Tech delivered a next-generation automation platform tailored to the site’s requirements:

• Hardware: Custom-designed conveyors, automated storage systems, and robotic handling units, configured to match each process stage from raw material to final packing.

• Software: AI-powered optimization algorithms embedded in our control systems, ensuring adaptive routing, load balancing, and real-time decision-making.

• Integration: Deep two-way connectivity with the client’s MES, AGV fleet, and robotic handling modules. The system acts as a unified operational backbone, translating high-level production instructions into synchronized equipment actions across the entire plant.

This solution represents an upgrade over previous Tenpower facilities, delivering not only higher automation but also smarter orchestration across all production stages.

The Outcome

The Malaysia plant is now supported by a fully integrated logistics infrastructure that enables:

• Higher production efficiency through unmanned operation across multiple workshop processes.

• Future-proof scalability, with AI-driven scheduling and flexible module upgrades.

• Recognition from visiting industry peers, as the system has been praised by multiple delegations for its advanced design and execution.

For Tenpower, the project sets a new benchmark for intelligent lithium battery manufacturing and marks a milestone in its overseas expansion journey.